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MPC Polyurethane Knowledge Center

Preventing Pipe Failures in Chemical Processing

The chemical processing industry is pivotal in manufacturing a wide array of products, from pharmaceuticals to petrochemicals. However, this industry faces substantial challenges related to the handling and transportation of abrasive and corrosive materials. Traditional piping materials often wear out quickly, leading to frequent maintenance, high costs, and unplanned downtimes. Durastatic polyurethane piping emerges as a superior alternative, offering enhanced durability and efficiency for chemical processing applications.

Preventing Pipe Failures in Chemical Processing

Challenges in Chemical Processing

Chemical processing plants handle various aggressive substances, including corrosive chemicals, abrasive slurries, and high-temperature fluids. This environment subjects piping systems to significant wear and tear, resulting in: 

  • Frequent pipe replacements
  • Increased  maintenance costs
  • unplanned operational downtimes
  • Safety and compliance issues

How Polyurethane Durastatic Pipe Transforms Chemical Processing Systems

Superior Abrasion and Corrosion Resistance 

Durastatic solid urethane piping is specifically designed to withstand the abrasive and corrosive nature of chemical slurries and solutions. This resistance ensures longer pipe lifespans, reducing the frequency of replacements and maintenance. 

Cost Efficiency 

With reduced maintenance requirements and longer service life, Durastatic piping offers significant cost savings. This efficiency allows chemical plants to allocate resources more effectively and invest in other critical areas. 

Operational Reliability 

The high durability of Durastatic piping minimizes unplanned downtimes, ensuring continuous and reliable operations. This reliability is crucial for maintaining production schedules and meeting market demands. 

Addressing Key Concerns in Chemical Processing Piping 

Chemical Resistance 

Durastatic piping materials exhibit excellent resistance to a wide range of chemicals, including acids, bases, and solvents. This versatility makes it suitable for various chemical processing applications, ensuring safety and compliance with industry standards. 

Temperature Tolerance 

Chemical processes often involve high temperatures that can degrade standard piping materials. Durastatic piping offers superior thermal stability, maintaining integrity and performance under challenging thermal conditions. 

Ease of Installation and Maintenance 

Durastatic piping is lightweight and flexible, making it easier to install and maintain compared to traditional metal pipes. Its compatibility with American Standard Association (ASA) pipe systems ensures seamless integration into existing infrastructure. 


Switching to Durastatic polyurethane piping in chemical processing systems offers a robust solution to combat the challenges of abrasion, corrosion, and frequent maintenance. By investing in this innovative piping, chemical plants can enhance their operational efficiency, reduce costs, and ensure safer, more reliable processes. With superior chemical resistance, thermal stability, and ease of installation, Durastatic piping is the optimal choice for modern chemical processing operations. 

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Additional Resources
  1. Price List: Explore the cost details of our Durastatic piping solutions with our comprehensive price list. Click here to download.
  2. Design and Installation Guide: Ensure seamless integration of Durastatic piping with our detailed design and installation guide. Click here to download.

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