Mearthane Products Corporation (MPC) Blog

Types of Surface Finishes for Molded Products

Written by mearthane | Apr 17, 2020 8:03:39 PM

There are several types of surface finishes to choose from when designing custom molded products. Your design requirements will often dictate the appropriate process to achieve your desired look, feel, and texture. In this post, we will uncover the various types of surface finishes available and key factors to consider in your product design.

Aesthetics & Performance

When selecting a surface finish, there are two key factors to consider early in your design stage - aesthetics and performance. Depending on your project requirements, surface finishing can add a different look and feel to your custom molded products. For example, designers may require a high-quality painted finish to stand out from their competition, while others may require a specific texture to replicate subcomponents produced from other materials. The manufacturing process utilized is often determined based on the appearance you would like your product to entail. For instance, painting injection molded plastics is more complex than painting reaction injection molded (RIM) polyurethanes. Unlike most plastics, polyurethanes typically bond fairly well to various paints allowing for more design freedom, consistent finishes, and fewer secondary operations. 

Painted & Textured Molded Products

There are several surface finishes available through a painted and textured process. Surface finishes can range from smooth and shiny to rough and non-reflective. A few common surface finishes usually consist of specialty grains, etching, sandblasting, polishing, and silk screening.  By identifying your application's function, environmental conditions, and material requirements could potentially lead to your ideal surface finish.

Painted Molded Finishes

Painted finishes offer a huge array of colors and options for custom blends. This often allows designers to produce eye-catching parts through various techniques, such as pad printing, silk screening, spray painting, and in-mold painting to name a few.

Textured Molded Finishes

Textured finishes are commonly used to provide additional design benefits, such as improved grip, masked fingerprints, or replicating other materials.  Texturing can be achieved through an in-mold or manual process to control exact surface finish requirements.

Below is a list of additional advantages a painted and textured finish can add to your product design:  

Advantages of Painting Advantages of Texturing
  • Certain paints can act as an electrical shield to prevent static build-up
  • Improves grip and usability in certain applications
  • Helps improve aesthetics for a higher-end look & feel
  •  Replicates the look and feel of other materials
  • Increased protection against abrasion, chemicals &
    UV exposure
  • Easily hides imperfections & masks fingerprints 
  • Various colors available through custom blend mixes
  • Wide range of texture profiles available 

Conclusion

From smooth, shiny painted finishes to rough, sandblasted textures, there are many ways to customize your product. Here at MPC, designers can present samples for custom, molded finishes to match exact design needs. If you are still uncertain which finish is best for your product, complete our design tool, here, or click the banner below to start your custom product design.